Basic structure is 2 pairs of "CLEAN DASH ROLLER" touch the partner material alternately. When one side taking dust, the other side is self-cleaning and be ready for next shift. The alternation is done before dust accumulates full on the surface of the roller and the roller's dust collecting ability falling down. This alternation is repeated.
Automatic cleaning start when the roller parted from partner material and comes to the cleaning location. Cleaning unit, while applying the cleaning solvent to the roller and wiping dirt , is moving.The cleaning process completes when cleaning unit returns to an original location and the solvent dries.
Cleaning pad is made with thick non-woven fabric.
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Although it depends on the sizes, usually cleaning time is from 3 minutes to 5 minutes.
After checking the removing efficiency of dust, the frequency of cleaning is able to set optionally by the timer.
Control board is a small size with touch panel easy to use.
When cleaning liquid or cleaning pad decrease alarm is lighted and stop the machine temporary.
(The exchange of the Pad cloth and supplement of "Creantol " are not automatic. )Correspondence to prevention of explosion and clean room is possible.
DUST HUNTER
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AUTOMATIC DUST (STATIC ELECTRICITY)ELIMINATING DEVICE
DUST HUNTER is the device that cleans "CLEAN DASH ROLLER" automatically.We design and produce DUST HUNTER in accordance with the line of your company and location of installation etc.
Full automatic, enable to remove dust (static electricity) safely from the work.Dust adhesion is causing defectiveness in quality, spoilage, and cost up etc.
It is the big problem for the production factory that should be settled
Techno Roll developed sticky rubber roll and have tried the removing of dust by using this.
Structure of DUST HUNTER
Dust Hunter establishment achievement
Thin steel zinc plating line factory
Tin plate printing
Aluminum sheet process factory
Stainless steel skin pass line factory
Stainless steel tension leveler factory
Plastic film, gravure printing press facrory
Video tape manufacturing factory
Shadow mask factory
Car press line factory
Converted paper slitter factory
Web printing machine factory
Print plywood manufacturing factory
Card board printing factory
Corrugated fibreboard, flexo -grafic press factory
Plastic laminating factory
Paper manufacturing factory
Copper foil manufacturing factory
Printed-wiring board manufacturing factory
Before forming process
INSTALLATION EXAMPLE OF DUST HUNTER
Establishment effect of CLEAN-DASH roll (example)
| Maximam | Minimum | Average | defect incidence | |
|---|---|---|---|---|
| Before establishment | 65.6 | 19.3 | 43.1 | 8.1% |
| After establishment | 10.3 | 2.2 | 6.2 | 1.5% |
| 5-15µm | 15-25µm | 25-50µm | 50-100µm | 100µm | NAS grade | |
|---|---|---|---|---|---|---|
| Before | 760 | 37 | 20 | 1 | 0 | NAS2grade |
| After | 25 | 0 | 1 | 0 | 0 | NAS00grade |
Cleaning solvent for CLEAN-DASH ROLL CLEANTOL
There are 4 kinds of CLEANTOL as cleaning solvent for CLEAN-DASH ROLL as follows. If you use solvent other than the following, there is a case that damage the performance of CLEAN-DASH ROLL, therefore use it after testing or consult us in advance.
| SOLVENT | INFLAMABILITY |
|---|---|
| CLEANTOL A | INFLAMABLE |
| CLEANTOL G | INCOMBUSTIBLE |
| CLEANTOL SA | INFLAMABLE |
| CLEANTOL AQUA | INFLAMABLE |
